Electronic Automated PLC Control Pill Counter Candy Capsule Tablet Counting and Bottling Production Line

• After-sales Service: Online Support
• Warranty: 1 Year
• Usage: Packaging of Goods, Produce Packing Belt
• Model NO.: Bottling Production Line
• Packaging Material: Plastic
• Packaging: Bottles
• Driven Type: Electric
• Type: Packaging Production Line
• Function: Transport Packaging
• Packaging Technology: Moisture Proof Packaging
• Application: Tablets,Pills,Capsules
• Soft and Hardness: Semi-Rigid Package
• Circulation Function: Outer Packing
• Frequency of Use: Packing
• Mode of Operation: Packaging of Export Products
• Material: Stainless Steel
• Applicable: Pharmaceutical Machinery
• Prouduction: Bottling Proudction Line
• Keywords: Tablet Capsule Counting Line
• Transport Package: Wooden Package
• Specification: 9000*2500
• Trademark: zion
• Origin: China
• HS Code: 8474802000
• Production Capacity: 100sets/Month

Product Description

Product Description

High quality Tablet Candy Counting Capping Bottling Production Line

1.Wide applicability. With our original anti-dust technology, it can be used for tablets( including abnormal tablets), capsules, gels( including abnormal gels,transparent gels and opaque gels) pearls and most kind of tabloids.
2.High-intelligentce: intelligent design of each machine with interactive operating multi-language panel. Can save 10~20 kinds of different operating parameters and easy to load for different products. Self-diagnose ,displays errors and make alarms. Well cooperation between each machine and in the whole line.
3.High efficiency. Take purposed to operate, easy to operate, to adjust, to clean and to maintain. Low working cost, low maintain cost. 3 workers will be enough to operate.
4.Small in size ( inner packing room30square meters max) and low cost in power.
5. Control system: adopting PLC and touch screen control.

Product Parameters

First Station:Bottle Unscrambler

working principle:

The motor is driven by gear to drive the vase tray. The bottle in the bottle bucket rotates from the bottom of the bottle tray to the top of the bottle tray through the semicircle groove of the bottle tray. The bottle in the semicircle groove goes through the bottle turning plate of the bottle sorting mechanism to automatically turn the bottle with the mouth down and the bottom up to complete the bottle sorting. Adjust the speed between the bin and the de-bottling bin, so that a certain number of bottles are kept in the bin for de-bottling.
Main feature:

1.This machine is a mechanical and electrical integration equipment, easy to operate, simple maintenance, reliable
operation.
2.Thedevice shall be equipped with quantitative control and detection of bottle discharge and excessive overload protection devices.
3.The frame and the barrel are made of high quality stainless steel materials, beautiful appearance, in line with the requirements of GMP.
4. Without blowing the bottle with air source, the use of automatic reverse bottle mechanism, and equipped with bottle collection device.
Main Parameter:

MODEL	XL-LP10
Production capacity	φ20mm~φ100mm(Replace plastic tray)
Material Range	40mm~100mm
Set range	600MM
Vibration level	300KG
Voltage/power	220V/50HZ /300W
Equipment size	110X154X120CM

Second Station:Tablet Count Machine

Main feature:

(1) Strong compatibility, can be solid preparations or solid particles for counting bottling;
(2) Vibration blanking: 16-channel vibration uniform blanking, unique patent plate turning and packaging mechanism blanking and discharging uniform and stable, no damage;
(3) Anti-high dust: the company's original anti-high dust photoelectric sensing technology, in the case of high dust can work stably;
(4) Accurate counting: photoelectric sensor automatic counting, bottling error is less than the national standard;
(5) Special structure of the leakage mouth, can prevent blocking , small mouth of the bottle can also be fast bottling;
(6)High degree of intelligence, with no bottle no count, fault self-test and other detection alarm control functions;
(7) Complete set of functions: lack of bottle photoelectric sensor automatic detection, automatic shutdown;
(8) Simple operation: intelligent design, a variety of operating parameters according to the need to set;
(9) Easy maintenance: operators only need simple training to operate, disassembly, cleaning, replacement of parts is simple and convenient, without tools;
(10) Sealed and dustproof: dust removal box is equipped to reduce dust pollution (optional);
(11) Lifting function: with lifting function, suitable for various height bottles.

Main Parameter:

Machine Model	8 Channel	12 Channel	16 Channel	24 Channel
Applicable material	Φ5.5~20mm tablets, 00~5# hard and soft capsules
Power	0.6kw	0.6kw	1.2kw	1.5kw
Speed	30 bottles/min	40 bottles/min	80 bottles/min	90 bottles/min
Dimension(mm)	1200*1280*1560	1360*1650*1650	1600*1400*1560	2000*1600*1680
Weight	300Kg	490Kg	640Kg	690Kg

Third Station:Automatic Desiccant Inserting Machine

 

 

 

Main feature:

1.Strong compatibility, suitable for round, oblate, square and flat square bottles of various specifications and materials.
2.Desiccant bags with colored or colorless labels;
3. Prerelease desiccant belt design is adopted to avoid uneven bag delivery and ensure the accuracy of bag length control.
4.The bag placement adopts the desiccant bag thickness adaptive design to avoid the occurrence of bag breakage during the conveying process.
5.High durable blade, accurate and reliable cutting, and will not cut the desiccant bag;
6. It has multiple monitoring and alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering the bottle, etc., to ensure the continuity of equipment operation and the accuracy of desiccant bag insertion;
7. Fully automatic operation, intelligent joint control with the upper and lower processes, good coordination, no need for specialpersonnel to operate, saving labor;
8. The photoelectric sensor element is made in Taiwan, which is stable and durable.

Main Parameter:

Model	XL-DIM10
Round bottle diameter range	φ20mm~φ100mm
Round bottle height range	35~200mm
Applicable desiccant range	0.5-2g
Weight	120KG
Voltage/power	220V/50HZ /0.3KW
Equipment size	140X80X190CM
Size	1600×750×1780mm
Weight	180kg

Fourth Station:Capping Machine

Main feature:

1. Strong compatibility, suitable for various cap and bottle types;
2. A pair of cap dropping and capping devices are suitable for bottle caps of various specifications;
3. The capping torque is controlled to ensure the quality of capping (optional);
4. Swing type capping wheel, more suitable capping force, greatly reducing the wear of capping wheel;
5. It has multiple inspection and alarm control functions such as no bottle, no lid, no crooked lid, reverse lid, no aluminum foil detection and rejection, and fault self-check to ensure continuity and accuracy;
6. Fully automatic operation, intelligent joint control with upper and lower processes, good coordination, no special operation, labor saving.

Main Parameter:

MODEL	XL-XG03
Production capacity	40-120 Bottles/min
Bottle outer diameter/height	Φ23-Φ120/45-150mm
Bottle cap size OD	Φ20-Φ65mm
Conveying direction	left → right
Voltage/power	110-220V 50HZ-60HZ/1.8KW
Net weight	500KG
Equipment size	220x105x190CM

Fifth Station:Water-cooled Sealing Machine

Main feature:

The induction sealing machine is a non-contact processing process. The container to be sealed is operated by the conveyor belt at a constant speed, and the electromagnetic field generated by the induction heating head is used to make the metal objects passing through the magnetic field magnetically induced, and the electromagnetic field is generated by the induction heating head. Heat to the required temperature in a very short time. Since the contents of the container are not induced by the magnetic field, only the aluminum foil with the food-grade inert sealing film in the bottle cap can act on the magnetic field. Part of it dissolves immediately and binds to the mouth of the bottle, thus achieving the purpose of sealing.
This procedure is suitable for the containment of most items that need to be protected from contamination. For example, chemicals such as food, beverages, pesticides and petroleum, in addition to effectively protecting the products, can also avoid overturning, spilling, squeezing and spilling, or malicious attempts to put other items and damage. In addition, electromagnetic induction reduces the cost of the sealing machine. Reduce management costs and other advantages.

Main Parameter:

MODEL	SR-2000A
Suitable for bottle diameter and height	20mm-100mm ((can be customized), bottle height 48mm--170mm.
Adjustable stroke of sealing head (height above ground)	860mm-1100mm (can be customized)
Can meet line speed	0-25m/min
Sealing speed and production capacity	>=100 bottles per minute
Voltage/power	220V,50HZ/2.0KW
Sensor head size	450mm*200mm*90mm
machine net weight	75kg
Conveyor belt requirements: (length*width*height)	1380mm *120mm *930mm±100mm

Sixth Station:Labeling Machine

Product description

XL-TB200 vertical round bottle self-adhesive labeling machine is designed to achieve rationalized production goals. The labeling process is automated, the operation is simple, the production speed is fast, and the labeling position is uniform, beautiful and neat; it is suitable for labeling circular containers in the chemical,food and other industries, and can be used for full-circle labeling and semi-circular labeling. Optional color matching tape printer and inkjet printer, labeling can print production batch number, production date and other information at the same time. Realize the integration of labeling and coding, reduce packaging processes and improve production efficiency.
work process:
Manually place the pasted products (connection or bottle unscrambler turntable) -> the products are automatically corrected and transported separately -> product inspection -> product labeling -> collect the labelled products (go to the next process) -> take away the products.

Main Parameter:

MODEL	XL-TB200
Production capacity	30 to 150 bottles/minute (depending on bottle size and label)
Voltage/power	220V/50HZ 0.2KW
Labeling accuracy	±1mm (excluding product and label errors)
Round bottle diameter	20-100mm
Applicable label size	Length 20-320mm, width 15-175mm
Equipment size	1930X1120X1340MM
Net weight	185KG

Sixth Station: Bottle collecting machine

MODEL	LP650
Production capacity	φ20mm~φ100mm
Material Range	20mm~150mm
Set range	600MM
Voltage/power	220V/50HZ /120W
Net /gross	65KG/85KG
Equipment size/package size	73X73X110CM /77X177X121CM

Application

Company Profile

Xingle Machinery

Foshan Xingle Machinery Equipment Co., Ltd. is a professional manufacturer and supplier of machinery and enjoys a good reputation in local and global markets. We are specialized imachines including pulverizes, mixer, Granulator, coating machine, counting machine, blister packaging machine, cartoning machine, labeling machine,ampoule filling and sealing machine, oral liquid filling production line, ampoule printing machine, suppository machine, we can undertake concept design, process design turnkey project and so on.\nHigh-quality machinery, competitive prices and sincere customer service are highly appreciated by customers. Our machines have been exported to many countries in the world, North America, Europe, Australia, South America, Southeast Asia and Africa. In order to provide the best quality, the products we manufacture comply with GMP, cGMP and other international standards.