Product Description
XL-ZJ-50 fully automatic double manipulator blister sealing machine
This machine is equipped with an air blowing device to separate paper cards, which effectively prevents malfunction of sucking two paper cards at the same time, improves the efficiency of automated production and reduces defective products. This is a unique patented technology and must be investigated to prevent counterfeiting.
Features
Automated machinery not only improves production efficiency, but also reduces dependence on skilled workers, allowing companies to replace operating workers without affecting production capacity. Young workers are more interested in automated equipment.
Turntable protective cover
There is a protective cover on the periphery of the machine to prevent the disc from deforming due to force, reducing safety hazards and making it beautiful.
Emergency stop switch
An emergency stop device is installed on the side of the disc workbench, which can quickly stop the workbench in an emergency and facilitate operation.
Insulating connector protective cap
There is a protective cap on the joint between the equipment and the mold to reduce safety hazards and prevent accidental contact during operation.
The whole machine is fully automated with dual manipulators for automatic material retrieval and automatic paper card retrieval. The number of molds that can be placed on the workbench is: 4 sets of molds. This new generation of fully automatic dual manipulator blister sealing machine is designed to replace the traditional manual blister sealing machine. Designed with a chain-type blister sealing machine, this machine only requires one worker to operate and only repeats one action to avoid worker errors. When packaging, workers only need to place the blister and packaged items on the mold and take out the paper The card manipulator automatically places the paper card in the mold. After the lamination is completed, the unloading manipulator will automatically take out the pressed and packaged products, saving a worker for placing paper cards and unpacking, unlike traditional chain-type blister sealers. The machine can make 12 sets of molds, which increases the mold cost. The biggest advantage of this machine is that it only requires one worker to operate the machine (it only repeats one action, so no skilled workers are needed). You can independently select the mold for one-time pressing according to the manufacturer's output. The quantity is usually two or three at one time, which really makes the production process more practical and faster. The quantity for pressing at one time is usually two or three at one time, which really makes the production process more practical, faster and saves labor. Save costs, increase output, save labor, and increase output by more than 2 times.
The Xingle brand four-station fully automatic blister packaging machine is equipped with a robot and operates in an automatic turntable mode. The operation is simple and easy to understand, and it is easy to maintain and maintain. This machine rotates the disc 360 degrees and is divided into four working stations, that is, every 90 The degree is a working position. The disc turntable is equipped with a digital frequency converter to drive the motor. The frequency converter controls the speed of the disc turntable. The advantage of the frequency converter speed regulation is that it is convenient to adjust the motor. The digital display is adjustable, simple and easy to understand, efficient and energy-saving. The machine is equipped with PLC touch screen control.
3. Advantages of PLC touch screen:
a.The PLC touch screen will save your previous operation and debugging records. The PLC human-machine interface touch screen parameters can be retained, saving machine adjustment time. It is simple and easy to learn. You can choose single mode or linked mode according to the speed of the worker's movements. For example, during use The equipment is malfunctioning.
b.The PLC human-machine interface touch screen automatically detects faults and displays any problems with the equipment, eliminating the need for a professional master to come to inspect.
4. Robot features:
a.The automatic picking up of materials by the robot reduces the number of operators and replaces labor (it can be said that one machine saves half a year's labor money). The working efficiency of the fully automatic blister packaging machine with robot is half that of ordinary machines, with high efficiency and output. Stable, output will not be reduced due to changes in operators.
b. Automatic picking up of materials by the robot. Automatic picking up of materials by the robot can solve the problem that the pressed workpiece has not yet dissipated due to the temperature. If the workpiece is picked up manually, it will be pulled by force when the edge of the workpiece has just been heat-sealed and has not completely cooled down. Bending or deformation affects the appearance of the product. The robot adopts a parallel vacuum suction cup to pick up materials. The welding edge is flat and
not bent, which improves the quality and quantity.
5. The fully automatic disc-type multi-station rotating machine with picking manipulator can be used in conjunction with
flow-type production, making it a good helper for factories and enterprises to reduce costs, save labor, and improve
efficiency.
6. Automated machines can improve product quality and the overall image of an enterprise and reflect its comprehensiveness.
a. This machine uses pneumatic components to drive the pressure plate, and uses the adjustable electric heating principle to complete the heat sealing of PVC, PE, PP and other plastic blister forming sheet materials with paper cards for sealing and edge sealing.
b. This machine has beautiful appearance, fast action, balance, durability, beautiful packaging, easy operation, energy saving and high efficiency.
c. This machine can pack all kinds of exquisite stationery, tools, toys, daily necessities, etc., and seal it into a beautiful and transparent appearance, so that the advantages of the packaged products can be seen at a glance.
7. The difference between servo motor control and ordinary motor control
a.When the ordinary motor turntable starts and stops, the turntable shakes greatly, and the paper card moves easily. The servo motor controls the turntable to start and stop smoothly, and the paper card does not move. (The positioning of the paper card means that the paper card is placed on the left and right sides of our mold. This makes it convenient for workers to put the paper card. The paper card does not need to be placed outside the machine. Ordinary motor paper cards are placed on the turntable. When the turntable rotates, the turntable will shake. Awesome, the paper card can easily move)
Servo motor
When the ordinary motor turntable starts and stops, the turntable shakes greatly, and the paper card is easy to move. The servo motor controls the turntable to start and stop
smoothly, and the paper card does not move. The advantage of the servo motor disc speed regulation is that it is easy to adjust, and the adjustment can be displayed digitally. , simple and easy to understand, efficient and energy-saving.
The servo motor controls the turntable to stop accurately at each position. It can also be used if the upper and lower molds are aligned later if needed. Ordinary motor control can only be stopped by braking. Each station has a 1 to 3 degree movement when it stops.
b.A stack of paper cards can be placed next to the turntable mold controlled by a servo motor, so that workers can quickly put it into the mold to improve production efficiency. If a paper card is placed next to the turntable mold controlled by an ordinary motor, the paper cards will be washed away and transposed.
c.The servo motor controls the turntable to accurately stop at one position every time it rotates. It can also be used if the upper and lower molds are aligned later as needed. Ordinary motor control can only be stopped by braking. The position of each station will move 1 to 3 degrees when it stops. Bit. (For example, some products have protrusions on both sides of the blister. We usually make a flip mold before pressing, but ours can be made into an upper and lower mold. In this way, it can still be made with an automatic machine, and the efficiency has also increased. Pressing Good product manipulator can also be taken out.)
d.If some dividers control the speed, the several stations controlled by the divider cannot be changed, but the stations controlled by the servo motor can be changed. (For example, if a customer purchases a 3-station model now and wants to change it to a 4-station model later, we can show the customer how to change it via video, and the customer can change it himself.)
Product parameters
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Model
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XL-ZJ-50AFully automatic blister sealing machine (double manipulator)
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Power supply
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220V50Hz
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power
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5KW
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Gear adjustment
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8 gears
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Over the table size
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450*300mm
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Station
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Four workstations
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Turntable size
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Diameter 1200mm
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cylinder
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80*200
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Production speed
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8-9 Seconds/time (several products can be pressed at one time, determined according to product size)
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Recommended air compressor
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120Liter gas tank
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Machine trachea
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10 centimeters
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Maximum size of mold under four stations
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510*280mm
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Dimensions
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1770*1380*1650mm
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Mechanical does not include robot size
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1550*1380*1650mm
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Paper card manipulator
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700*800*1600mm
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Mechanical quality
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250kg
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Floor to machine table size
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820mm
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220V power supply
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Where the machine is to be placed, install an independent 32A or above air switch with neutral wire. (1 live wire, 1 ground wire,
1 neutral wire) The wires must be more than four square meters.
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Application
This product is suitable for sealing and packaging of PVC blister parts and paper cards. It can be widely used in the sealing packaging of toys, stationery, daily necessities, electrical components and other commodities.
COMPANY PROFILE
Xingle Machinery
Foshan Xingle Machinery Equipment Co., Ltd. is a professional manufacturer and supplier of machinery and enjoys a good reputation in local and global markets. We are specialized imachines including pulverizes, mixer, Granulator, coating machine, counting machine, blister packaging machine, cartoning machine, labeling machine,ampoule filling and sealing machine, oral liquid filling production line, ampoule printing machine, suppository machine, we can undertake concept design, process design turnkey project and so on.\nHigh-quality machinery, competitive prices and sincere customer service are highly appreciated by customers. Our machines have been exported to many countries in the world, North America, Europe, Australia, South America, Southeast Asia and Africa. In order to provide the best quality, the products we manufacture comply with GMP, cGMP and other international standards.
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